About Our Client

Our client is a leading Indian multinational automotive manufacturer. It manufactures motorcycles, scooters and auto rickshaws.

Experience : 3 to 6 years

Location : Aurangabad , Maharashtra 

Qualification : BE/B.Tech in Electronics

Skills required :

Exposure / Experience in the following area:

1.Should have experience of working on various CNC machines like Mazak, NTC, FRD, AMS, Brother, Gehring & SPMs like Hydraulic & Pneumatic press, Washing machines, boring machines, Vision systems, CMM machines, Laser marking machines.

2.Should have good knowledge of PMC programming & Maintenance of :

• FANUC  CNC controllers - Oi,16i,18i,31i MA
• SIEMENS  CNC controllers – 810D,840D, 840DSL
• Robot controllers – ABB Pick & place, Fanuc, Mitsubishi SCARA

3.Should have good knowledge

• PLC programming & Maintenance of PLC controllers: Mitsubishi FX /Q series, Siemens S7-300, Siemens VIPA.
• Servo drives: FANUC, Siemens, ABB, Mitsubishi
• VFD systems: Mitsubishi, Danfoss, siemens, ABB.

4.Should be able to upload / download SRAM Backup, Programs, Parameters, Ladder from CNC & PLCs.

5.Should be able to work on PC based systems with HDDs.

6.Should have exposure in Mechatronics – knows basics of sensors, actuators, pneumatics, hydraulics used in Mechanical systems, calibration of systems.

7.Experience on machine PLC logic development independently.

8.Experience on executing AMC of critical machine maintenance & calibration.

9.Should have knowledge and exposure in implementation of TPM systems in Machine shop, including JH activities, PM activities - TBM / CBM, MTTR/MTBF etc.

                   And knows about kaizen, Pokayoke, Karakuri, 5S, etc.

10.In-depth knowledge about PM concepts like Why-Why analysis, root cause analysis, fault tree analysis, FMEA, implementation of corrective actions on various equipment.

11.Experience on Planning & execution of PM activities as per plan.

12.Upkeep of Maintenance information: Machine backup data, drawing, Modifications, Manuals, BD history, Countermeasures taken, analysis done etc.

13.Knowledge of SAP systems for procurement of spares & inventory management.

14.Knowledge about latest technological changes in industry – IoT, AI, Smart manufacturing.

15.Experience of working on projects related to IIoT & Cloud integration & new sensors.

Job Description

1.Breakdown Maintenance:

• To Achieve & Sustain Zero breakdown & minor stoppages in Machine shop equipment’s like CNC, HMC, VMC, SPMS, honing, PLC automations, pick & place robots, LCA automations.
• Guide and support team members for quick restoration of daily equipment failures. Do kaizens for reducing MTTR.
• Analysis of each failure using tools like why-why analysis, root cause failure analysis, Fault tree analysis, FMEA and take immediate restoration actions & countermeasure corrective action to Increase MTBF.
• Execute various AMCs for Maintenance and servicing of precision equipment’s like CMM, tool presters, etc. Co-ordinate with Vendors & central team for systematic execution.
• Planning & implementation of activities for Zero failures in Electronics systems like- FANUC servo drives, siemens LT modules, 24V SMPS, Various CNC control PCBs, etc.

2.Preventive Maintenance:

• To Carryout planned maintenance activities as per yearly/monthly/daily planning of various equipment’s like CNC machines, HMC, VMC, Honing, SCARA, PLC automations, Hydraulic & pneumatic Press machines, washing machines, ARPs etc.
• To Improve & sustain Preventive Maintenance system of Machine shop by doing various kaizens related to MTBPM (part life enhancement) & MTTPM.
• Regularly revisit & update documents in PM plan, shop equipment’s, PM check sheets, etc.
• Daily/Weekly review of PM system through PM board for sustenance & improvement.

3.Predictive maintenance:

• To carry out CBM activities as per plan. Develop new CBM tools & techniques to enhance the CBM efficiency. do kaizens based on CBM data monitoring & analysis.

4.Budget & Spares Planning & procurement:

• Planning of fixed cost & spares budget for machine shop
• Planning of Spares required for general consumables, RBM, CBM, TBM & Insurance spares & regular procurement as per requirement.

6.Systems & updates:

• Daily use of CMMS system for PM system compliance: - Breakdown entry & Why-why analysis , PM compliance , Equipment masters , PM plan , Inventory management, etc.
• Use of SAP system for Procurement of spares & Spares management.
• MP information system (Maintenance prevention).

7.Implementation of activities - like Corrective maintenance , Reliability centered Maintenance, Life cycle cost analysis , Artificial intelligence , Online machine health monitoring Systems.

• Initiate upgradation, reconditioning and modifications in machine.

8.Improvement activities based on:

1. happened BD cases , in-process defects , internal customer complaints , Safety requirements , Quality requirements- error proofing.
2. Maintenance cost saving through alternate source, inhouse development, import substitutes, etc.
3. Energy – Daily Shop energy monitoring & plan for energy consumption reduction through new initiatives, technological upgradations, etc.

9.Adapt to new technology & trends –

• Plan for adaption of new technology changes in Industry 4.0 & IOT, smart manufacturing, automatons, AI, Vision technology, etc.
• Guide team members on daily issues and get the work done from them more effectively. 
• Effective communication with the people down the level and people at higher level.